Production
competencies
Production That Delivers
We manage low, medium and high volumes with process reliability and scalability. Standardized processes, high vertical integration and clearly defined inspection and approval steps keep quality and delivery schedules on track. Bretthauer stands for reproducible components, full traceability and a supply capability that remains reliable even as variants and volumes change.
Production for
Stable Volume Supply
Two Locations – One Standard
- Uniform standards and clear responsibilities
- Coordinated processes for stable production runs and predictable on-time delivery
- Scalable capacities for changing needs and growth
Integrated sustainability strategy
- In-house energy generation and storage systems achieving over 33% energy self-sufficiency
- Material cycles and optimized use of materials in series production
- Expansion of sustainable energy and production infrastructure for long-term resilience
High flexibility in manufacturing
- Smooth changeovers during product transitions and variant switches
- Handling of different batch sizes without loss of quality
- Series-ready from individual components to fully automated production lines
Small, medium & large series economically mastered
- Short changeover times and scalable workflows for every volume level
- Stable processes with predictable cycle times and reproducible quality
- Reliable series performance regardless of the quantity requirement
Variety of materials & variants
- Engineering plastics, compounds and customer-specific materials are employed with full process reliability
- Variants and differing process requirements are managed reliably throughout production
High level of vertical integration and defined testing processes reduce interfaces, increase responsiveness and ensure reproducible series production results.
High level of vertical integration
- Extensive in-house process steps allow short lead times and fast decision-making
- Fewer interfaces keep quality and on-time delivery stable throughout production
Complete traceability
- Digital batch, material and component traceability
- Documentation for customer requirements, audits and quality specifications
- Transparency and certainty throughout ongoing production operations
Quality Standards and Manufacturing Range
In plastic-injection molding, we manufacture single-component and two-component parts all the way up to complete assemblies, combining clamping forces from 25 to 700 t with machine-side automation – from part handling and removal through to assembly.
Clearly defined inspection and approval processes, full traceability and certifications to DIN EN ISO 9001:2015, DIN EN ISO 14001:2015 and DIN EN ISO 50001:2018 ensure quality at every stage.
Your Production Partner for
Plastic-Injection Molding
Commitment
Clear responsibilities and standardized processes keep quality and delivery schedules on track, even during ongoing production with changing requirements.
Transparency
Traceability and documented approvals provide full visibility across batches, materials and changes – enabling clear decisions and reliable audits.
Responsiveness
High vertical integration and short internal lead times enable fast decisions and rapid response to adjustments or disruptions.
Capacity Assurance
Two production sites and standardized production concepts ensure supply and reproducibility, even with volume and variant changes.
